2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Loosen slider cap nuts and axle nut. 0000001116 00000 n Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 10. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 0000014611 00000 n remember to move the torque wrench quick and steady or you will over torque the fastener. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. I would also encourage other viewers not to answer this question either. DIESEL-FUMES. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. In the next few sections, we will show you the most-required torque and its specifications. Tappet Screen Plug 6. Our line of Screamin' Eagle performance drivetrain and clutch . Shovelhead Modifications Place your catch pan under the primary and remove the drain plug. Front Fender mounting bracket bolts #2. Insert a 7/16 in drill bit (1) through hole in front axle. 0000013394 00000 n I feel confident that it's there to stay. That did say maxium of 50 degree. Now, release the locknut and adjuster both nuts slightly. Posted on Sep 24, 2009 46-50 A maximum output. 27-32 foot pounds The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . 10-13 foot pounds 9-12 foot pounds 0000009563 00000 n An In-Depth Discussion on Harley Davidson Paint Codes. An example of data being processed may be a unique identifier stored in a cookie. 2014 Harley-Davidson Street Glide Special specifications and pictures Plus, at times, you may want to upgrade the motorcycle. Battery. He said the torque value listed in his service manual was different for his 2008 Road King. Even why wont anyone love to have Harley on their preference list? More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. So, after the proper release, your problem is solved. For doing that, you need to secure the adjuster by using a wrench. These are two questions which should not be asked. EVO 74 HP Stage 2 After that, tighten the lever or turn it inward for the opposite effect. Shovelhead Modification, Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. 7-9 foot pounds 1/2" - 58 ft. lbs. Twin Cam When I get this question it is not one I will answer. but in actual section dealing with side cover it calls for 10-12 ft. lbs. What issue? What I know off the top of my head: 1.) lbs. Could someone tell me which is correct? #10 - 22 in. 5. The bike features an agile and lightweight frame with an adjustable suspension, upside down . Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. vs Twin Cam: What Makes the Difference? 0000016060 00000 n The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. WEB Links Yes, it uses a ramping system to apply more pressure to the clutch disc. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Two lines in nut on Compensator and one line in clutch hub nut. Harley-Davidson Motorcycles Specs, Timeline 15-20 foot pounds The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Bottom bolt, 50 foot pounds Then scribe aline and go maxium of 50 degrees more. EVO TC95 128HP Stage 3 To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 32-40 inch pounds Refer to Table 18. in. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. CUSTOM 3. Yet, they will need regular maintenance. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Everything You Need To Know About Harley Davidson Torque Specifications My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Inspection of major fasteners is an important part of service. Posted on Aug 09, 2009 My wife has seemed to have misplaced my manual:|. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Plus they say blue for the clutch nut and red for the compansator. Tree Budget, Engine, Transmission and Chassis If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . But I didn't car for that. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Thus, the motorcycle gets its top speed for which it is known. 4 0 obj Manage Settings But I have a question about the torque vaules. Fill the primary with oil. So, you are better to go through the user manual for each motorcycle and find the correct torque values. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. So, the torque specification of Harley will vary extensively. 35-45 foot pounds 0000003988 00000 n I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Rear Brake Disc screws Harley-Davidson Bronx Specs. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. 9 comments. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. New EFI for EVO and TC, Performance Gallery On models with dual front calipers, check alignment of brake discs to fork. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . You can use the following SAE Torque Chart as a guide. Primary chaincase to engine bolts: 16-18. Motorcycle Clutch & Drivetrain | Harley-Davidson USA Miscellaneous 2023 BMW F900 R [Specs, Features, Photos] 0000004810 00000 n 110-120 foot pounds It just seems like 75 is pretty weak.. 06. Now put the locknut back on and make sure it fits in the grooves. 1 0 obj There is a thread going now about manuals. Next, put the spring, cover, and screws back just like they were. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. <> Therere other torque values for different screws and nuts too. 191. torque specifications on countershaft sprocket | V-Twin Forum Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! __transmission sprocket nut at 60.. Keep in mind this is the one for the 2007 modeles . Derby is 84-108 inch (7-9 ft.) lbs. 0000033698 00000 n right though as you say! You really, really need the instructions on the diaphram spring adjustment. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. So like alot of other guys plus the mechanic. Profession Tuning on a Shade Tree Budget, Engine Performance EVO 64 HP Stage 1 144. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Reduce Engine Surging In this book, it states: Clutch hub nut@ 50 lbs. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Clutch Hub Nut | Big Dog Motorcycles Forum Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Plus, its motorcycles are just as iconic as the company itself. Good questions! Carburetor Troubleshooting Allen Screws Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Harley Davidson Tuneup and Engine Specs - Vintage Golf Cart Parts, Inc. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 70 foot pounds SOURCE: need dry clutch torque specs for a ducati monster s4. 18-22 foot pounds it sure seems low to me, but just checkin with the pros here before i get all greasy. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. You, Read More Who Manufactures Harley Davidson Spark Plugs? To frame Harley motorcycles are made using industry-leading components and parts. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Now, time to return the clutch cover to its original location so, put the cover back accordingly. The torque has been increased from . 0000007875 00000 n PDF BARNETT SCORPION TM Installation Guide - Barnett Clutches Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Harley Davidson Softails require one quart of primary fluid. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Required fields are marked *. 83. 3 0 obj The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. 0000028181 00000 n Including all these torque specs for Harley in a single article is nearly impossible. This page was generated at 06:17 PM. ). If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Nitrous Oxide @3XL`=8$(d ;1"+0aO o/(aqS,5M 0000030849 00000 n Price. Rocker Cover Finding Manifold Leaks 0000001947 00000 n 12-18 foot pounds The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. 100 in lbs for the clutch diaphragm bolts. Harley-Davidson Freewheeler Technical Specifications Harley-Davidson 1200 Custom Specs. How to Replace a Clutch in a Big Twin Harley Davidson Therefore, you need to eliminate them all first and keep them aside. TC96 2007 Stage 1/2 0000010799 00000 n The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 15-30 inch pounds June 2, 2018 by Ride It Wrench It 4 Comments. Hello all.. me again.. well im putting my clutch and compensator back together. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. 140 ft-lbs. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? lbs. XL Need a couple torque values | Harley Davidson V-Rod Forum Evolution Unlimited It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. General Torque Specifications. Also, you may contact the mechanics. We and our partners use cookies to Store and/or access information on a device. TC Exhaust Testing 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. For a better experience, please enable JavaScript in your browser before proceeding. Clutch hub nut, 180-210 foot pounds Clutch lever free play: 1/16". Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Then you have the tools for repeating the same task later and for any other work you want to perform. Estimate Horsepower The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Install a TC 88/95 cam 45-55 foot pounds 1/4 inch bolts Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> You can refer to the answers. (front) and the clutch sprocket (rear). Torque Specs | Harley Davidson Forums So, you can install and maintain the hardware of your motorbike perfectly. 25-40 foot pounds In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Exhaust Which it won't fit my bike.. eitherway I'll have it ready to go today. IH: Transmission & Final Drive - Sportsterpedia Bolt Torque Values - Nightrider.com Agreed! Unlock the full power of your engine. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56.
Damon Yauney Wife, Walter Rhodes Obituary, Articles H